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CutOptim

Woodworking
cutting optimizer

Oak, pine, plywood, MDF — reduce waste and maximize yield on every woodworking project.

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Why do woodworkers waste 15–25% of material?

Woodworkers typically waste 15–25% of material due to suboptimal cutting plans. On a 50 m² furniture project, that means up to 12 m² of wasted material — money straight from your pocket.

How can you cut wood waste to under 10%?

Our algorithm accounts for grain direction, blade kerf, and available stock sizes. 2D panel optimization with guillotine cuts ensures every plan is immediately executable in the workshop.

Industry at a glance

15–25%
Average material waste in woodworking
FAO Forestry Statistics
Up to 70%
Potential waste reduction with optimization
CutOptim user data
53 million m³
EU wood-based panel production (2023)
European Panel Federation
€25–60 per sheet
Average plywood sheet cost (Europe)
Industry average
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Grain direction

Decide per-part whether rotation is allowed. Essential for oak and walnut veneers.

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Offcut inventory

Store usable offcuts and automatically reuse them in the next project.

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PDF cutting plan

Printable, workshop-ready cutting plan with a single click.

Common use cases

Real-world scenarios where cutting optimization makes the biggest difference.

Kitchen cabinets

Optimizing melamine-faced MDF panels for upper and lower cabinets, drawer fronts, and shelves. Grain direction matters for visible surfaces.

MATERIAL Melamine MDF 2800×2070mm, 18mm thick
SAVINGS Save 1–2 sheets per kitchen ($50–120)

Shelving systems

Cutting plywood for adjustable shelving units and bookcases. Multiple identical parts make optimization especially effective.

MATERIAL Birch plywood 2500×1250mm, 18mm thick
SAVINGS Reduce waste from 20% to under 8%

Flooring installation

Solid hardwood or engineered boards for floor fitting. 1D optimization along the length with stagger patterns.

MATERIAL Oak boards, various lengths 1800–3600mm
SAVINGS Save 10–15% on flooring material

Built-in wardrobes

Complex projects with 40–50 parts: sides, tops, bottoms, dividers, and back panels. CSV import from design software is essential.

MATERIAL Laminated chipboard 2800×2070mm, 18mm
SAVINGS Cut planning time from 1 hour to 30 seconds
📊 Real example: Kitchen cabinet project

A joiner cuts 23 different-sized pieces from 18mm plywood for kitchen cabinets, using 2800×2070mm stock sheets.

Before
Manual planning 5 sheets needed
Waste 22%
Planning time 45 minutes
After
CutOptim 4 sheets sufficient
Waste 8%
Planning time 30 seconds

Common woodworking materials

Material Standard sizes Kerf Tip
MDF (Medium Density Fibreboard) 2800×2070, 2440×1220, 3050×1220 mm 3.0–3.5 mm (circular saw) No grain direction — rotation always allowed for maximum yield
Plywood (Birch/Pine) 2500×1250, 2440×1220, 1525×1525 mm 3.0–3.5 mm Face grain runs along the length — set rotation constraints per part
Melamine-faced chipboard 2800×2070, 2620×2070 mm 3.5–4.0 mm (scoring saw) Edge banding adds 1–2mm per sided edge — account in part dimensions
Solid hardwood (Oak, Walnut) Boards: 2000–3000mm × 100–300mm wide 2.5–3.5 mm Use 1D mode for board optimization along the length
2D panel guillotine cutting
Grain direction per part
Plywood, MDF, solid wood
Offcut inventory
CSV parts list import
PDF & SVG export

Frequently asked questions

How does CutOptim handle grain direction in woodworking? +
You can set grain direction per individual part. When a part is marked as "no rotation", the optimizer will only place it in its original orientation, ensuring wood grain alignment on visible furniture surfaces.
What kerf value should I use for my table saw? +
Standard circular saw blades typically have a kerf of 3.0–3.5mm. Thin-kerf blades are 2.2–2.5mm. CNC routers with straight bits usually have 6–8mm kerf. Always measure your actual blade width for accurate results.
Can I reuse leftover material from previous projects? +
Yes. CutOptim's offcut inventory lets you store usable remnants with their exact dimensions. On the next project, add them as additional stock sheets alongside new full-size sheets for optimal utilization.
How do I import my parts list from a design program? +
Export your parts list as a CSV file with columns for width, height, quantity, and optionally a label and grain direction. CutOptim accepts CSV imports directly — no manual data entry needed.
What is guillotine cutting and why does it matter? +
Guillotine cutting means every cut runs completely from one edge of the sheet to the other. This is how real workshop saws operate — you cannot cut a shape out of the middle of a panel. CutOptim ensures all plans are guillotine-compatible and workshop-ready.
📋 Case study: Small furniture workshop
Gigawood Kft.

A Hungarian furniture workshop producing custom kitchen and bathroom cabinets switched from manual planning to CutOptim. With 8–10 projects per month using laminated chipboard, they tracked material consumption over 3 months.

Result

Average waste dropped from 22% to 7.5%, saving approximately €200 per month on material costs. Planning time was reduced from 30–45 minutes per project to under 1 minute.

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